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Cable Housing End Crimper

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Old 06-11-24, 01:07 PM
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Originally Posted by Kontact
Then you haven't dealt with a lot of older aero brake levers. I have, crimping helps.
Worked on lots, not many in quite some time though...
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Old 06-11-24, 05:46 PM
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Originally Posted by Duragrouch
Interestingly, those are configured like left-hand scissors or shears. I'll have to look at my old ones, see if same.
Originally Posted by Paul_P
You're right. I just acquired this tool and found it awkward to use without realizing why.
Unlike with scissors, you can't see what you're doing and the angle is wrong which makes clean cutting difficult.
I just looked at my 30+ year old Park CN-4 cutters; They also appear to be lefty like pic shown, and they do have tiny crimper for core-cable-end-cap, but they lack crimper for housing ferrule, which explains why it never occured to me to crimp ferrules. Also, the ones included with housing purchase are plastic.
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Old 06-11-24, 06:29 PM
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Originally Posted by Iride01
So we should assume that everyone asking questions in this forum are using the older aero brake levers that crimping helps?
On the contrary, the assumption of several posters was that there was NEVER a reason to crimp. So I offered an example.
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Old 06-11-24, 06:31 PM
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Originally Posted by Duragrouch
I just looked at my 30+ year old Park CN-4 cutters; They also appear to be lefty like pic shown, and they do have tiny crimper for core-cable-end-cap, but they lack crimper for housing ferrule, which explains why it never occured to me to crimp ferrules. Also, the ones included with housing purchase are plastic.
As I already pointed out the crimper is for 5mm housing ferrules. Which aren't made of plastic.
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Old 06-11-24, 09:17 PM
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Originally Posted by Kontact
As I already pointed out the crimper is for 5mm housing ferrules. Which aren't made of plastic.
Yes, I thought I implied that I wouldn't crimp because they were plastic, perhaps that was not clear. Also, my 5mm brake cable housing (replacement, not on bike), came with plastic ferrules. So did the 4mm shifter cable. Obviously, metal is better, but not a surprise that brand-x housing from china off amazon, came with plastic. In fact, looking now at original grip-shift housing, it has plastic ferrule that has ring-crimps, my guess is a process done with heat.

Last edited by Duragrouch; 06-11-24 at 09:21 PM.
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Old 06-11-24, 09:18 PM
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Originally Posted by Iride01
So we should assume that everyone asking questions in this forum are using the older aero brake levers that crimping helps?
On old school MTBs also. Pop them cables out of the stops and lube 'em up, it's easier to get things back together if the housing ferules are crimped.

Crimping in bike factories is where it really comes in clutch. You have someone prepare thousands of housing lengths, cap 'em and crimp 'em and throw 'em in a box so the assemblers just thread the cables through and anchor them down.
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Old 06-12-24, 06:50 AM
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Originally Posted by Duragrouch
Yes, I thought I implied that I wouldn't crimp because they were plastic, perhaps that was not clear. Also, my 5mm brake cable housing (replacement, not on bike), came with plastic ferrules. So did the 4mm shifter cable. Obviously, metal is better, but not a surprise that brand-x housing from china off amazon, came with plastic. In fact, looking now at original grip-shift housing, it has plastic ferrule that has ring-crimps, my guess is a process done with heat.
Metal is normally used for 5mm housing because the walls are only .25mm thick or less. I don't know how that would work with plastic, and I've never seen plastic ferrules that thin. I wouldn't use those Chinese ferrules.

4mm housing now commonly use plastic ferrules that grip the housing nicely. But they are three times as thick as the brake ferrules (brake and shift stops are the same inner diameter).
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Old 06-12-24, 08:18 AM
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Originally Posted by Kontact
On the contrary, the assumption of several posters was that there was NEVER a reason to crimp. So I offered an example.
I didn't see anyone that said no one should ever crimp their cables ferrules or ends.

Originally Posted by LesterOfPuppets
On old school MTBs also. Pop them cables out of the stops and lube 'em up, it's easier to get things back together if the housing ferules are crimped.

Crimping in bike factories is where it really comes in clutch. You have someone prepare thousands of housing lengths, cap 'em and crimp 'em and throw 'em in a box so the assemblers just thread the cables through and anchor them down.
I pretty much thought that crimping them was more a factory assembly line thing that made it easier and assured for better quality assurance of the final factory build.

However your example of it making it easier for old school mountain bikes does make a good case for it. Though I don't think cables today need to be re-lubed. If they've gotten bad enough to bind, then it's time for new.
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Old 06-12-24, 08:56 AM
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FWIW…I quit using crimpers and now use small diameter heat shrink tubing available at most hardware stores, and in a variety of colors.

Dan
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Old 06-12-24, 09:22 AM
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Originally Posted by Iride01
I didn't see anyone that said no one should ever crimp their cables ferrules or ends.



I pretty much thought that crimping them was more a factory assembly line thing that made it easier and assured for better quality assurance of the final factory build.
Two people said there is no reason.
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Old 06-12-24, 09:23 AM
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Originally Posted by _ForceD_
FWIW…I quit using crimpers and now use small diameter heat shrink tubing available at most hardware stores, and in a variety of colors.

Dan
How do you use heat shrink on a ferrule????
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Old 06-12-24, 09:27 AM
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Originally Posted by Kontact
How do you use heat shrink on a ferrule????
He meant for the cable ends, I assume,
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Old 06-12-24, 09:33 AM
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Originally Posted by Kontact
Two people said there is no reason.
But the way it was said, I didn't take it that there is no reason or that the OP shouldn't if that is what is desired.

It's just that those members had no reason to. So are you calling them wrong for not wishing to? Does Shimano or SRAM tell us that we must crimp our cable ferrules?
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Old 06-12-24, 09:57 AM
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Originally Posted by _ForceD_
FWIW…I quit using crimpers and now use small diameter heat shrink tubing available at most hardware stores, and in a variety of colors.

Dan
Excellent idea. I typically use a dab of epoxy to keep cable ends from fraying.
Many tend to over-crimp with those little metal dealies, leading to a frayed end when removed.
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Old 06-12-24, 10:46 AM
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Originally Posted by Iride01
But the way it was said, I didn't take it that there is no reason or that the OP shouldn't if that is what is desired.

It's just that those members had no reason to. So are you calling them wrong for not wishing to? Does Shimano or SRAM tell us that we must crimp our cable ferrules?
Nope. You and kaputsa said that there is no reason to do it. Which is entirely different than saying that YOU have no reason to do it.
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Old 06-12-24, 10:56 AM
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Originally Posted by Kontact
Nope. You and kaputsa said that there is no reason to do it. Which is entirely different than saying that YOU have no reason to do it.
You obviously can't read. I never stated there isn't any reason. I just said that if everything else is correct, there isn't a need too.

The other said they couldn't see any reason to crimp them. Again not a commandment that they shouldn't be crimped.

Seems you just don't like any suggestions that seems to disagree with you and you go out of the way to show your annoyance by calling out something that should have been better just to ignore..
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Old 06-12-24, 11:21 AM
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Iride01 You must come from a country where "no need" and "no reason" aren't synonymous.

And you're the one doing the calling out.

Last edited by Kontact; 06-12-24 at 11:25 AM.
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Old 06-12-24, 12:21 PM
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Originally Posted by Kontact
How do you use heat shrink on a ferrule????
Not on the ferrule, just on the end of cable itself. Get the very small size. FYI…heat shrink reduces down to about half the size it is before it’s shrunk down.

Dan
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Old 06-12-24, 01:55 PM
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I must be missing something. I've just been slipping on those little metal sleeves, caps then just giving the cap a gentle diagonal squeeze with regular old pliers type wire cutters. Caps stay on and are easily re-used after just running the proper sized small nail or brad into them. In a pinch, needle nose pliers or vice grips, but the wirecutters always seemed to me the cleanest.

I'll have to look, I may have had an official "crimper" in my shop forever on my Shimano cable cutters.
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Old 06-12-24, 02:01 PM
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Originally Posted by 79pmooney
I must be missing something. I've just been slipping on those little metal sleeves, caps then just giving the cap a gentle diagonal squeeze with regular old pliers type wire cutters. Caps stay on and are easily re-used after just running the proper sized small nail or brad into them. In a pinch, needle nose pliers or vice grips, but the wirecutters always seemed to me the cleanest.

I'll have to look, I may have had an official "crimper" in my shop forever on my Shimano cable cutters.
ARe you talking about wire crimps or housing ferrules? Topic is housing ferrules.
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Old 06-12-24, 02:16 PM
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Maybe a pic would help

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Old 06-12-24, 02:50 PM
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One advantage of the crimped ends is that they stay on and are generally easier to work with. also fewer tiny bits to loose.
One advantage of the un-crimped ends is that if the cable end is a bit frayed, it is easier to work it through each piece one at a time.
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Old 06-12-24, 07:03 PM
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Originally Posted by Kontact
ARe you talking about wire crimps or housing ferrules? Topic is housing ferrules.
Thanks. Yes I was confused and talking about the wire end crimps. I've never even thought to crimp the housing ferrules. Compression keeps them in place nicely. Never thought about bicycle production lines. So that explains why they are 1) so hard to pull off and 2) useless after doing so.
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Old 06-12-24, 08:46 PM
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Originally Posted by Kontact
Metal is normally used for 5mm housing because the walls are only .25mm thick or less. I don't know how that would work with plastic, and I've never seen plastic ferrules that thin. I wouldn't use those Chinese ferrules.

4mm housing now commonly use plastic ferrules that grip the housing nicely. But they are three times as thick as the brake ferrules (brake and shift stops are the same inner diameter).
Looking at mine now, the plastic ferrules on the brakes, the hole for them at the brake lever adjuster is plenty large for that, oversize even. Same at the shifter. So I think both are designed to fit plastic ferrules. Looking on amazon now, I see plastic ones for about $7/100, aluminum ones for same price, and ones that just say "metal" with a comment saying, "Very cheap. Very lightweight. Better off buying plastic ones. Don't recommend." Ya just can't win. Fortunately, the plastic ones are adequate. I'll check at my LBS if they have ones that are stainless steel or nickel plated brass. Which I would reuse over time, as there is no need to crimp on mine to hold in place during installation.
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Old 06-12-24, 09:06 PM
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I just use what ever is handy, pliers, dikes, wire strippers, vice grips, no biggy. But if you must have a proper tool then you might want to consider some large gauge Wire Ferrule Crimpers.



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